Comprehensive Crane Services
& Lifecycle Engineering
Crane AMC Services
Comprehensive and non-comprehensive Annual Maintenance Contracts designed to maximize plant uptime, prevent catastrophic component failures, and ensure full statutory compliance with safety audits.
- Scheduled Monthly / Quarterly Health Checkups
- 24/7 Priority Breakdown Response Team
- Lubrication, Alignment & Brake Tuning
- Detailed Health Audit & Wear Log Reports
Routine Servicing
Periodic mechanical, electrical, and structural inspection and service visits. Our expert technicians calibrate limit switches, inspect wire ropes, test brake torques, and top up specialized lubricants.
- Wire Rope & Hook NDT Examination
- Thruster Brake & Disc Clearance Calibration
- Motor Insulation Resistance (Megger) Testing
- Rail Span & Wheel Skew Alignment Check
Crane Repainting
High-durability protective repainting solutions for harsh industrial and coastal environments. We apply multi-coat zinc-rich epoxy primers, intermediate coats, and UV-resistant Polyurethane (PU) finishes.
- Surface Rust Scraping & Chemical Cleaning
- Zinc Phosphate & Zinc Rich Epoxy Primers
- High-Gloss UV-Stable Aliphatic PU Topcoat
- Standard Safety Yellow / Custom Brand Colors
Crane Reconditioning
Complete retrofitting and modernization of aging cranes. We upgrade slipring systems to VVVF variable drives, convert resistance controls to smart radio remotes, and strengthen structural girders for higher capacity.
- Capacity Up-Gradation Analysis & Strengthening
- Conversion to Energy-Efficient VFD Systems
- Radio Remote Control & Anti-Collision Retrofit
- Replacing Worn End Carriages & Trolley Units
Crane Overhauling
Complete teardown, ultrasonic cleaning, precision re-machining, and rebuilding of main hoists, gearboxes, long-travel drives, and electrical control systems to restore original factory performance.
- Complete Gearbox Disassembly & Bearing Replacement
- Motor Rewinding & Dynamic Balancing
- Brake Drum & Shoe Liners Replacement
- Control Panel Wiring & Contactor Refresh
Camber Correction
Precision girder camber restoration and deflection correction for sagging EOT crane bridges. Utilizing controlled flame heating techniques and high-capacity hydraulic jacking systems to restore IS standard upward camber.
- On-Site Controlled Thermal Cambering
- Laser Camber & Deflection Measurement
- Internal Diaphragm & Stiffener Welds Reinforcement
- Restores Smooth Trolley Travel Without Binding
Shot Blasting
Heavy-duty industrial shot blasting to Swedish SA 2.5 standards for crane girders, bogies, end carriages, and fabricated structural elements. Completely removes mill scale, oxidation, and old coatings for maximum paint adhesion.
- High Velocity Steel Grit / Shot Media Blasting
- ISO 8501-1 SA 2.5 Surface Cleanliness
- Uniform 50-75 Micron Anchor Profile
- Prepares Steel for Decades of Coating Life
Crane Consulting
Expert crane engineering consultancy for greenfield plant design, runway gantry structural evaluations, duty class determination, residual life assessment (RLA), and custom modernization feasibility studies.
- Residual Life Assessment (RLA) Studies
- Gantry Girder & Foundation Load Calculations
- Optimization of Plant Material Handling Flow
- Third-Party Safety & Statutory Compliance Audits
Crane Erection
Turnkey erection and heavy rigging services for EOT, Goliath, and SMS cranes. Our experienced rigging supervisors utilize heavy mobile cranes, specialized lifting beams, and precise laser rail alignment.
- Heavy Tandem Mobile Crane Lifting Execution
- Precision Gantry Rail Alignment & Leveling
- Safe High-Altitude Rigging & Bolting
- Complete Turnkey Delivery with Zero Incidents
Testing & Commissioning
Rigorous multi-stage commissioning procedures including 125% static and dynamic proof load testing, deflection measurement, limit switch interlock testing, and official issuance of Form 11 safety certification.
- 100% / 125% Proof Load Testing with Certified Weights
- Bridge Span Deflection Measurement (L/900 to L/1000)
- Full Electrical Interlock & Safety Trip Verification
- Official Form 11 Handover Documentation
Facing an Urgent Crane Breakdown?
Our 24/7 rapid response team handles emergency repairs, urgent overhauls, and alignment corrections across Maharashtra and India.
Call Emergency Team: +91 9820039346
Call Emergency Team: +91 9820039346 